Install a mA-meter on your K40 laser

Install a mA-meter on your K40 laser

Adding a mA-meter to your machine is one of the most important modifications you can do on this machine.

The mA-meter will read the power trough your laser tube allowing you to set the power to a safe value to prevent the laser tube from over powering and thus saving the life span of the laser tube.
Read more here about the most common reasons why your laser tube dies.

Tools needed

– Wire stripper, cutter and crimp tool.
– Pliers or small wrench for nuts on the meter
– Drill bit and jigsaw to cut the hole in your panel.

Parts needed

– DC mA-meter, 0-30mA – you can get one in my store here | Or trough Aliexpress here
– Wire, 1,5 to 2,5mm2
– Wire crimps (ring type)

How to do it

This is how the power wire from your power supply is routed on your machine without a mA-meter.

The negative cable coming from the left part of your tube (standing in front of the machine) and is connected to the L- on the power supply.

This is what we want to achieve

The negative wire comes from the tube to the input on the meter, and output from the meter going back to the L- on the power supply.

The easiest way to do this is to mark where you want the meter in your lid, take measurement of the size of hole needed (different for all meters) and drill/cut the hole, or make a external holder for the mA-meter on your lid.

The important steps
Before doing anything, remove all power cords and let the machine sit at least 30min before even thinking about touching something close to the power supply.


Step 1: Remove the L- wire from the power supply and route it up in the lid where your mA-meter will be located. Cut the wire so you have enough to crimp a connector on it without putting too much tension on the wire.


Step 2: Crimp a ring crimp connector on the wire, and attatch it to the + marked input on the back of the mA-meter. Make sure to tighten the nut, add a dab of hot glue/super glue to prevent it from vibrating loose. Caution! If this wires comes loose it may create sparks, arcing or even fire due to the increased resistance if the connector isnt properly fastened, so take care to make sure both are properly crimped and fastened!


Step 3: Now check if the piece of wire you cut off earlier is enough from the mA-meter down back to the L- on the power supply. If not, cut a new wire with the length you need.
Add a crimp connector on the end and fasten it to the mA-meter.


Step 4: Install the wire coming from the mA-meter back on the L- pin on the power supply.


Step 5: Please, go over all your connections once more. Make sure the crimps are good and everything is fastened properly. Also check that the terminals on the mA-meter is well insulated if you have the meter above the lid. This is no joke, touching this will kill a grown man straight up!.
I suggest you add some electric tape on top of the crimp connectors afterwards, or seal them in hot glue to make sure nothing can touch them in your machine and causing a short.


You are now done!

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Comments (9)

  • Venomouse Reply

    Followed instructions and didn’t die. Would recommend. Great tutorial

    25 June, 2018 at 05:43
  • Roland Reply

    Have a question. Your drawing shows the wire from the tube going right to the PS. On my machine the wire from the tube goes to this tube/coil on the side of the machine then to the PS. Is this some kind or resistor?

    12 August, 2018 at 18:48
    • HP Persson Reply

      Yes, some older types of PSU´s have a extra green cap mounted inside the machine, if it´s routed to this first, the meter should go between the tube and the cap/coil thing.

      12 August, 2018 at 18:55
  • Dave Reply

    Question, would it be beneficial at all to attach a ground wire to one of the mounting screws?
    I am waiting for my meter to be delivered and I will be attaching it to the lid so all connections will be internal.

    13 September, 2018 at 17:41
    • HP Persson Reply

      No, run a solid wire from output on the PSU to the mA-meter, and the other one to the tube. They are grounded inside the PSU but i think there is a sense on it, if you ground it somewhere else the PSu might stop firing the tube.

      13 September, 2018 at 19:33
  • Steve Tagg Reply

    I intend to fit a milliampere meter as you suggest – it makes sense. I have ordered the meter from you and was wondering wondering about the type of cable to use if the cut off cable is not long enough. I presume it must be insulated to withstand more than 20kV?

    Thanks for your very informative site.

    Steve.

    16 September, 2018 at 17:48
    • HP Persson Reply

      Negative lead does not have much voltage, it´s “consumed” by the tube. A 1.5mm2 cable is good enough. Your machine probably has one already in that size.

      16 September, 2018 at 18:20
      • Steve Tagg Reply

        Great! Thanks for that.

        17 September, 2018 at 15:42
  • carloss2305 Reply

    I have followed your instructions and installed the mA meter. It works fine. Good to see I have not been overpowering my laser!
    Next mod. is smoke assist (I already have air assist).
    Thank you for your very helpful and informative site.

    Steve Tagg.

    28 September, 2018 at 20:11

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