Convert your digital panel to analog

Convert your digital panel to analog

Convert your K40 digital panel to analog

Want to convert your machine to analog instead of digital?

The digital panel is stupid, it´s made for 40-100w machines and needs to be calibrated, so 100% power actually is 100% on your 40w. The sellers often just buy parts and put together and forget this, your output will have 100% power anywhere from 60 to 100% on the panel.
Always combine your digital panel with a mA-meter. If you dont have one – check out this article how to install one.

This guide will upgrade your digital panel to a enhanced power controller with a small digital meter. There is no quality or power difference between the digital or the analog setup, the analog is a bit easier to use.
Prerequisites
Follow this guide to make a upgraded version of the potentiometer setup. You need this one to complete the conversion.

Tools you need
– Wire stripper and cutter
– Screw drivers
– Wire, shrink tube or insulating tape.
– 0.75mm2 cable (22AWG)

Parts you need
– Potentiometer, or the enhanced pot. version.
– Two push buttons, one momentary, one maintained. (for laser enable and test fire)

This is the layout of the most common digital panels. It may be different color.


Depending on what functions you want later you might want and what your laser is equipped with you might need to save the buttons and incorporate in your panel.

Step by step

Preparations
Start with removing all power cables to the machine and leave it alone for a couple of hours.

Removing the old panel
Start with opening the lid to your laser machine and inspect the Laser PSU (power supply) which type you have.
Here is the two most common types, there is two more uncommon ones but the markings are similar so you can still use this guide.

Removing the old cables

For PSU type 1
Remove all cables from GND, IN and 5V pins located close to each other – verify before removing that these cables are located to the digital panel.
If you have other cables you need to identify where they are located on the PSU to identify what they do. Some manufacturers use other pins than these three for the panel. If you are unsure – ask in the comments below.
You might have a Laser ON and/or Laser Enable connected to GND and P+. Remove both of them if they are located on the panel.
Check out this article to a guide for re-wiring your laser-machine to identify the connections from your LaserPSU.

For PSU type 2
Remove all cables coming from the panel, normally its a 3-pin and a 2-pin connector. Save the cables because you need them later for splicing the new setup.

Installing the new potentiometer

For PSU type 1
Install the new potentiometer as shown below. This image shows a enhanced potentiometer upgrade but you can do the same with a regular potentiometer without the volt-meter. Read more about the enhanced potentiometer here.
For a laser test-button: Use pin L and GND located to the left of the cables to your potentiometer. You can share the GND.

For PSU type 2
Use the old cables from the digital panel with the connectors, cut them and splice/crimp the new cables you have from the new potentiometer.

For a laser test button: Use pind K- and K+

For both types of PSU
For a laser-enable button: Use pin GND and P+.
I recommend using a 10-turn potentiometer for easier power setup. If your pot goes backwards, swap the gray and 5v cable (gray and red) on the potentiometer.
If you have a lid switch, or flow sensor you need to install this in SERIES with the laser enable switch. If you use both lid switch and flow switch they all need to be connected in series.

Testing your setup

It´s time to test-run your connections.
Put back the power cable and fire up your laser machine.
Try the test-fire button first – you should see the laser tube firing as long you are holding the button.
Also try the potentiometer for different power levels, check the mA-meter with the test-button so it moves the correct orientation, turning to the right increases the power.

Replacement panel

When removing the old panel you maybe want to replace it with a better fitted panel for your machine.
Here you can download a ready made panel for the K40 laser machine, and one blank to design yourself with the cutouts you need.
– Basic panel for standard K40 setup with hole for mA-meter, potentiometer and two buttons.
– Empty blank panel

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